Complete service repair workshop manual for the: Suzuki VL1500 VL 1500 Intruder Boulevard C90 This is the same manual motorcycle dealerships use to repair your bike.

• 2003 Suzuki Intruder 1500
• Suzuki Vl 1500 Intruder Parts
• Suzuki Intruder 2004 1500 Vl Service Manual Pdf

Example of Suzuki VL1500 Intruder 1998 1999 2000 2001 2002 2003 2004 Workshop Service Repair Manual CONTENT: The DOWNLOAD LINK is on BOTTOM of the PAGE. Example: PARAGRAPH from Suzuki VL1500 Intruder 1998 1999 2000 2001 2002 2003 2004 Workshop Service Repair Manual. ChassisChapter (examples) for Suzuki VL1500 Intruder. DRIVEN JOINT for Suzuki VL1500 Intruder. Install the driven joint. NOTE: Apply grease to the O-ring and the final gear spline before installing the driven joint. TOOL: SUZUKI SUPER GREASE.

Apply THREAD LOCK SUPER to the thread of driven joint stopper bolts. TOOL: THREAD LOCK SUPER. Tighten the driven joint stopper bolts to the specified torque.

2003 Suzuki Intruder 1500

Driven joint stopper bolt: 10 N-m (1.0 kg-m, 7.0 lb-ft). Bend up the washer to lock the bolts. REAR WHEEL for Suzuki VL1500 Intruder. Install the spacer 1. Apply grease to the final gear spline before installing the rear whell. Remount the rear wheel spacer and rear axle.

NOTE: Refer to the page 6-28 for the spacer positioning. CAUTION: When installing the rear wheel, position the brake disc between the brake pads.

Be careful not to dam­age the brake pads. Tighten the rear axle nut and the caliper mounting bracket bolt to the specified torque. Rear axle nut: 110 N-m (11.0 kg-m, 79.5 lb-ft). Rear brake caliper mounting bracket nut: 60 N-m (6.0 kg-m. After remounting the rear wheel, pump with the brake ped­al a few times to check for proper brake operation.

Suzuki Vl 1500 Intruder Parts

Install the exhaust pipe and muffler (See p. Install the rear fender (See p. STEERING TENSION ADJUSTMENT for Suzuki VL1500 Intruder. Check the steering movement after reassemble and re­mount the all parts, if play or stiffness is noticeable, adjust the steering tension as follows.

Suzuki Intruder 2004 1500 Vl Service Manual Pdf

Remove the headlight, its housing and turn signal light bracket. Slightly move the cover down for Suzuki VL1500 Intruder. Loosen the front fork lower clamp bolts and the steering stem head nut. Then, adjust the steering stem nut by either loosening or tightening it. Tighten the steering stem head nut and front fork lower clamp bolts to the specified torque and recheck(See p.

HERE YOU CAN DOWNLOAD Suzuki VL1500 Intruder 1998 1999 2000 2001 2002 2003 2004 Workshop Service Repair Manual.