Mazak Integrex Manuals
Hello I own a small job shop and went out on a high limb and bought a used integrex 200SY with a 640 mt control. I had a guy that cam in and set the machine up but he was not a programmer. I need some help getting going on the programming. I have the books but they seem to just stop short of taking you through writing a program and set up the tools. The only experience we have is I ran a Hass machining center where I worked once. I have 5 Trak 3 axis mills and a TRAK toolroom mill, they all are conversational controls and we have those mastered.
This however is a whole new ballgame. I am trying to find somebody local to come in and do some training but am chasing phone numbers right now. Thank You Similar Threads:.
Mazak Integrex Programming
Need Help!-. Need Help!-. Need Help!-. Need Help! Hello, congrats on your machine. It may be time to invest in a quality programming software like Master cam or Gibbs you have a lot more axises to control on a high end machine like you integrex.
If you really want to manual program this machine start out with the basics and go from there. If there are any programs left in the machine from the last owner this may be a great help in giving you a template of what your programs should look like or you could modify to get you up and running. I would also look in the programmers manual / controller that came with the machine there maybe a form of conversational programming. Alot of the newer machines have it you just have to know where to look. Just a couple of ideas for you. Hope it helps. Than you for the response, yes I am planning on going to Chicago thursday to look at software.
Mazak Integrex Manual
I did finally get the book out. However I have yet to find where it says start here 'pick up tools, write program, execute.' I think the Mazatrol will be easy enough to handle I am just trying to figure out how to get the tools loaded. I dont even see a tool change button. I need to figure if I have to input that in MDI as Gand M code or if there is a way to say pick tool Number 3 from the too carousel and push something and it goes to tool 3 and loads in spindle.
Still looking for advice and someone to come in. Thanks, I would like to look at that but after I bought the machine i heard that was good software so I had them quote and just for one seat and some training it was like 18000 dollars. I think we can get a handle on the mazatrol which I would like to do first. But right now I cant figure out how to reference the tools in the mazatrol. Still going through the book.
Look for something that says, 'load tool-pick up here and enter here, write mazatrol program- fill in the blanks for what is need, and execute- cycle start. ' So far i havent found that. Even if some one has some simple programs I could review. There were none left in the memory fo the machine. People always do this and then do not budget enough time and money for training. Even the average above-average machinist cannot learn a new machine system in a day.
Even 3 days is not enough for most. I trained a guy in New Mexico for nearly 40 hours on a Haas TL-3 back in July.
Up until 2 weeks ago, he was still making mistakes on tool setting. You seriously should consider sending yourself or one of your guys for training -.Those classes are useless. I could keep because for the most part because I already knew what I was doing. But someone new to the cnc/mazak worldn't stand a chance. They cover to much in to short of a time and dont teach you on what the commands do just. Do this do that.
MACHINE DESCRIPTION: INTEGREX i-400 advanced Multi-Tasking machine delivers maximum versatility, high precision and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups.
This machine configuration works to minimize fixtures, tools, handling and non-cut time. Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis machining capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed), round parts, or highly contoured parts.
MACHINE CHARACTERISTICS:. Milling spindle travel -30 210 degrees (.0001 degree min index angle). Optional 20k RPM (15 HP) milling spindle available.
Mazak Integrex 400
Programmable NC tailstock. Full C-axis contouring (.0001 degree minimum index). Available spindle connections ( KM63/ CAPTO C6 / HSK A63 ). 36-tool ATC standard ( HSK A63 ) – 72 or 110 tool options available.
Multiple bed lengths available: 40”, 60”. Copyright © Mazak Corporation.
All rights reserved. Product images are for illustration purposes only and may not be exact representations of the products. Mazak reserves the right to change product images and specifications at any time without notice. Printed from mazakusa.com Contact Mazak Mazak Corporation Headquarters 8025 Production Drive P.O. Box 970 Florence, KY 41042 Phone: (859) 342-1700 Fax (859) 342-1865 Request a Quote Call us at (859) 342-1700 Connect & Follow Facebook: facebook.com/mazakcorp Twitter: @mazakcorp YouTube: youtube.com/MazakCorporation.
Comments are closed.